RotationLF
RotationLFTM is a scalable and Sensor agnostic platform that monitors the condition of the machines in real-time, and predicts their Remaining Useful Life. It analyses the complex machine health data, to provide meaningful insights about its performance.
RotationLFTM
RotationLFTM is a Scalable & Sensor Agnostic AI-based Platform that analyses complex machine health data using a combination of Artificial Intelligence as well as physics-based models to enhance the life of machines. It detects patterns automatically by building a prediction model that identifies when a given equipment and its components are approaching the end of their remaining useful lives (RULs) or risk of failures.
Features
It offers the benefits of anomaly detection, fault diagnosis, mean time to failure prediction and decision support tasks.
The platform analyses data from the machines at regular intervals, to detect any anomalies in the output parameters of the equipment sets.
The dynamic data-driven method detects the specific component that behaves abnormally.
It offers fault characterization and diagnosis along with list of potential root causes, while notifying the maintenance and reliability professionals through SMS and emails.
The automated fault characterization and root cause analysis allows the operation teams to generate potential corrective actions for technicians.
These features provide new capabilities to reliably detect changes in the machine components that can eventually cause issues, even in the aging equipment sets.
Machine Failure Detection
- RotationLFTM receives data from MachineDoctorTM sensors through an encrypted & secured network. It analyzes the data it receives, using highly sophisticated algorithms, and detects even small changes in the machine, thereby preventing unplanned downtime and increasing the overall efficiency of the manufacturing operations.
- RotationLFTM correlates RPM to Faults and eliminates 90% of the false negatives on the variable frequency equipment.
- RotationLFTM is the world’s only software that uses sophisticated CEEMDAN algorithm for early machine failure detection. It differentiates between process upset / variation and actual faults, thereby reducing false positives. It learns the equipment behaviour pattern in as little as 5 days, using a mix of supervised and unsupervised learning, and creates a range bounded baseline for the output parameters. RotationLFTM correlates RPM to Faults and eliminates 90% of the false negatives on the variable frequency equipment.
- It monitors different parameters of the machines to provide enhanced visibility.
- RotationLFTM identifies the fault mode by evaluating the complex machine health data using machine learning algorithms, and predicts the remaining useful life of the machine.
- Machine health can be visualized and reviewed so that focus can be shifted to high priority tasks, reviewing critical machines through timely alerts.
- It ensures that the maintenance and reliability professionals have visibility on all serious equipment conditions in real-time.
- It predicts the remaining useful life of any asset at any point during its lifetime, thereby empowering users with the right data at the right time.
Customized Solution for all Operations
The AI-based solution can be customized based on the plant and equipment type. RotationLFTM can be deployed on Private Cloud or On-Premise. This allows for a simple plug & play, hassle-free deployment, without worrying about any extra IT infrastructure. The solution can be customized to meet the individual requirements of the customers and offer increased cybersecurity with AES-256 encryption. It facilitates last mile automation for manufacturers, with its ability to be integrated with leading horizontal and vertical technology stacks, using open APIs. It can also be integrated to desktop computers or mobile devices to create a completely scalable solution for critical industries like chemical, metals, mining, oil and gas, and pharmaceuticals among others.
Why Choose Nanoprecise Sci Corp?
Nanoprecise Sci Corp is an automated end-to-end predictive maintenance solution provider that offers real-time predictive information about the genuine health and performance of industrial assets. Nanoprecise specializes in the implementation of Artificial Intelligence and IIoT technology for predictive asset maintenance and condition monitoring.
Nanoprecise works with customers across the world, in diverse sectors, to prevent catastrophic failures, saving time & money.
MachineDoctor™ sensors and RotationLF™ platform from Nanoprecise provides accurate diagnostics to customers across sectors such as cement, steel, and pulp & paper, among others, and helps the maintenance teams identify the potential issues that could cause catastrophic failures. Nanoprecise continues to build trust with customers by allowing the maintenance & reliability teams to identify problems and ensuring that they are getting to the root cause. Reach out to Nanoprecise for wireless condition monitoring services to ensure zero downtime and maximize the efficiency of your machines.
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Explore the transformative potential of predictive maintenance. At Nanoprecise, we specialize in tailoring predictive maintenance to your unique needs. Reach out today, and together, let’s pave the way for a more efficient, profitable and sustainable future.