Predictive Maintenance in Mining Sector
What is Predictive Maintenance in Mining Sector?
Waiting until a vital mining asset has broken down to fix it is no longer a prudent, strategic, or economically wise decision if you want to be ready for the next age of industrial innovation
Equipment breakdowns can be costly on several levels –
- Downtime reduces output
- Late-stage failures can be more costly to repair
- In some cases, the asset has to be written off, and there are also wasted labour & energy costs
Unexpected equipment breakdowns can also affect worker safety.
Why should predictive maintenance
be your choice?
Condition Monitoring works in the following three steps:
- Predictive maintenance aims to predict the failures beforehand, and determine the ideal time for performing maintenance activities on an asset so as to minimize the maintenance frequency and maximize its reliability without incurring additional costs.
- The Internet of Things, with the use of sensors and sophisticated analysis techniques for condition monitoring of equipment sets, are essential for a successful predictive maintenance program.
- Predictive maintenance, as opposed to preventative maintenance, identifies a piece of equipment with the potential to cause downtime in the future. This cuts down on the amount of time and money spent on equipment maintenance activities while still preventing unplanned downtime
How mining businesses can benefit from predictive maintenance?
By using an enterprise-level operational data infrastructure mining businesses may be able to:
Cut Maintenance Activity time
Boost Equipment Availability
Reduce Maintenance Expenses
Stages of predictive maintenance in the Mining Sector
Our predictive maintenance solution follows several stages to developing a comprehensive predictive maintenance approach for the mining sector.
AI and IoT
Our predictive maintenance tools use the combined capabilities of Artificial Intelligence and Industrial Internet of Things to offer an overall accuracy of 99% and forecast the remaining usable life of equipment sets.
We have got it all covered on your behalf, our solutions come with seamless networking and power options, and can be integrated with leading horizontal and vertical technology stacks, via open APIs. The System can also be deployed in multiple ways, thereby ensuring easy scalability across your operations.
Real-time Information on Machine Health
Dedicated mobile applications and a web portal provide operators with user-friendly data empowers maintenance and reliability professionals with the right data at the right time. It also ensures that you receive notifications and SMS alerts on a regular basis.
Automated End-to-End Solution
Automation that goes beyond data collecting to include automated analysis and connections to other aspects of your digital transformation.
“Plug and Play” Deployment
With a totally wireless deployment and a DIY app for configuration, it is very simple and easy to set up the PdM solution and move or re-deploy sensor hardware
Costs and resources optimization
Spend your time performing maintenance while also enhancing your awareness of potential problems that could result in unplanned downtime.
Predictive Maintenance Solution from Nanoprecise combines AI, IoT, and LTE-enabled monitoring, advanced sensors, and prescriptive diagnostics to produce productive outcomes from day one. We employ cutting-edge, scalable technology to monitor equipment health and decrease downtime, which costs the global economy around $100 billion each year.
Nanoprecise employs cutting-edge innovation to provide our clients with accurate prognostic and diagnostic solutions that can predict the remaining usable life of any asset to a 95 % accuracy. Our technologies aid in the construction of 360-degree integrated systems that can predict the remaining useful life of any asset and therefore, minimize your expenses.
Customized to your Industry Needs
Reducing Downtime in Metal Industry
Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.
Machine failure in the mines? No worries.
Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.
No more unplanned downtime in Cement Industry
Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.
Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.
Protect your assets with Zone Approved Solution
Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.
No more Downtime, Keep your Machines Running in Chemical Plants
Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.