Metal Manufacturing Industry
Unplanned downtime and rising carbon emissions are major challenges in modern metal manufacturing. Nanoprecise delivers IoT-drive and AI-powered predictive maintenance solutions (PdM) tailored for the harsh, high-impact environments of metal production.
Trusted by industry leaders like Tata Steel, our platform helps reduce unplanned outages, optimize asset performance, and support your path to net-zero goals.
Explore our case studies and brochure to see how we’re transforming metal manufacturing!
Trusted by STeel and Metal manufacturing Leaders
Metal Manufacturing Industry Challenges
Harsh Operating Conditions
Metal manufacturing, characterized by elevated temperatures, dust, and abrasive materials, poses harsh operating conditions that contribute to accelerated wear and tear on equipment. This challenging environment makes monitoring equipment a complex task.
Monitoring Variable Speed Assets
Metal manufacturing encompasses a diverse range of machinery with varying RPMs. Because of this, Condition Monitoring solutions must be versatile enough to cover assets with both high and low RPM, ensuring that the entire spectrum of equipment is adequately monitored and maintained.
High Carbon Emissions in Metal Manufacturing
The metal industry faces the unique challenge of having the highest carbon emissions per dollar of value produced. Addressing this issue requires strategic measures, and energy-centric predictive maintenance emerges as a key player in minimizing downtime-related emissions and promoting sustainable practices.
How We Help Metal Manufacturing
Save time, money, and resources​
Minimize downtime and optimize cost-efficiency with our AI solution. Ensure peak performance for your assets while avoiding unnecessary repairs and disruptions.
Improve equipment availability and reliability​
Enhance equipment availability and reliability through automated remote monitoring. Utilize 6-in-1 wireless sensors for comprehensive data collection, ensuring maximum equipment reliability.
End-to-End Scalability
Enhance your plant’s visibility effortlessly with our Plug & Play Sensors that facilitate swift installation, and seamless connectivity to Cellular (2g/4g/NbIoT) or Wi-Fi in less than 5 minutes—and benefit from immediate anomaly detection right from day one.
Elevate Safety and Efficiency
Our robust wireless hardware, certified o IP68, ASME Div 1&2, FC UL, and IECeX Zone 0,1,2, is seamlessly integrated with a custom AI-based platform, purpose-built to meet the demands of the Metal Industry.
Explore our Solutions →
Case Study: 16+ hours of Unplanned Downtime & $187,000 Avoided at India’s Largest Electrode Manufacturer
A leading electrode manufacturer in India faced high risks from unmonitored machines in remote, hard-to-access areas—leading to reactive maintenance and unexpected shutdowns.
To address this, our MachineDoctor 6-in-1 wireless sensors were deployed on critical assets. The system delivered real-time fault detection and Remaining Useful Life (RUL) insights powered by AI.
When rotational looseness was detected on a Dust Collector Fan, a Stage 3 fault alarm was triggered. This gave the maintenance team time to act before failure occurred—preventing 16 hours of downtime and saving over $187,000 in potential losses.
Let us show you how!
Explore the transformative potential of predictive maintenance. At Nanoprecise, we specialize in tailoring predictive maintenance to your unique needs. Reach out today, and together, let’s pave the way for a more efficient, profitable and sustainable future.