Metals​

Ensuring ZERO downtime in Metal Industry​

Predict downtime before it happens & get your machines running smoothly without interruption with AI-based Prescriptive Maintenace solution from Nanoprecise​

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Brands that Trusts Us

Delek Logo
jsw
nutrien
Tata steel logo
vedanta

AI-based prescriptive maintenance - Next big thing in the steel industry​

The Metal industry is one of the most important industries for the economy and the development of many countries. It is vital to the development of the country’s infrastructure's and economy. ​

Unplanned downtime is a costly issue for any industry, but it is a particularly big problem for a company in the metal industry.

When a steel mill goes down, it loses the production of a lot of metal, and it also loses a lot of money. The AI-based predictive maintenance solutions from Nanoprecise helps to combat unplanned downtime by predicting the faults months in advance.

Iot Predictive Maintenance

Features & Benefits

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Save time, money, and resources​

Reduce unplanned downtime and save money on unnecessary repairs. Use our AI solution to minimize downtime and keep your assets running at their peak performance.​

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Improved equipment availability and reliability​

Automated monitoring of equipment remotely to ensure equipment's availability with 6-in-1 wireless sensors, providing maximum reliability

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End to End Scalable
Solution​

Get Full Plant Visibility with Simple Plug & Play Sensors - Install & Connect to Cellular (2g/4g/NbIoT) or Wifi network in less than 5 minutes and avail anomaly detection from day 1

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Customised to your
Industry Needs​

IP68/ASME Div 1&2, FC UL, IECeX Zone 0,1,2 Certified Robust Hardware suitable for working in Hazardous zone along with a custom AI-based Platform to suit the metal Industry ​

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Empowering Users with
Data User​

Friendly Dashboards with Remaining Useful Life of Equipment along with Pin Pointing of the faults with over 99% Accuracy​

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Your Data is Safe
with us​

UL2900-2-2 - Advance Cybersecurity certification with dynamic IP support, equivalent to Bank Grade encryption​

Applications that we Cover​

Sinter Plants

Oxygen Plant

Coke Ovens

Blast Furnaces

Pellet Plant

SMS Lines

Bar Rod Mills

Wire Rod Mills

Transformers

Predictive Maintenance in Steel Plant

Applications that we Cover​

  • Sinter Plants​
  • Oxygen Plant​
  • Coke Ovens​
  • Blast Furnaces​
  • Pellet Plant​
  • SMS Lines​
  • Bar Rod Mills​
  • Wire Rod Mills​
  • Transformers​
Predictive Maintenance in Steel Plant

Performance KPI we promise

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Reliability of IOT network
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Reliability of sensor (under any atmospheric conditions)
0 %
Reliability of data accuracy
0 %
Reliability of equipment fault detection
0 %
Reliability of dashboard uptime
0 %
Reliability of battery life (within atmospheric conditions of - 20C to 50C)

Resources​

Case Study

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Whitepaper

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Whitepaper

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Testimonials

“Nanoprecise had alerted us with Fault detection on the equipment MP3322 (Inner race). Since we had a planned shutdown of our plant, we discovered a clearance issue between bearing balls and the races.It is felt this type of condition monitoring will be very effective on non critical equipment with Antifriction bearings.”
- Joint General Manager, Maintenance, Leading Fertilizer Company, India
“The conveyor system & gearbox associated are critical assets for us and failure of such equipments can have a major impact on our operations. Our Nanoprecise's AI based round the clock monitoring we feel secure as it helps to detect faults in advance.”
- Large Mining Customer, North America
“The steam turbines application are extremely critical to us and there is no backup for the same if it goes down. Nanoprecise's solution helped us identify a major bearing wear fault much in advance, that helped us plant for the maintenance of that equipment effecively without having a production loss.”
- Head of Reliability, Large Refinery, US
“Nanoprecise had alerted us with Fault detection on the equipment MP3322 (Inner race). Since we had a planned shutdown of our plant, we discovered a clearance issue between bearing balls and the races.It is felt this type of condition monitoring will be very effective on non critical equipment with Antifriction bearings.”
- Joint General Manager, Maintenance, Leading Fertilizer Company, India
“The conveyor system & gearbox associated are critical assets for us and failure of such equipments can have a major impact on our operations. Our Nanoprecise's AI based round the clock monitoring we feel secure as it helps to detect faults in advance.”
- Large Mining Customer, North America
“The steam turbines application are extremely critical to us and there is no backup for the same if it goes down. Nanoprecise's solution helped us identify a major bearing wear fault much in advance, that helped us plant for the maintneance of that equipment effecively without having a production loss.”
- Head of Reliability, Large Refinery, US
“Tranformer are important for our steel operations and any leakages can cost us several lakhs of rupees due to production downtime. Early Partial discharge detection with help of transformer helps us to know the condition of transformer online remotely helping us take actions only when required moving away from reactive maintenance practice to proactive.”
- Chief of Electrical, Large Steel Giant
Don't wait for costly downtime. Prevent it.
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