Pharmaceutical
As a cornerstone of global health and a significant contributor to the global GDP, the pharmaceutical sector demands precision and reliability in manufacturing equipment. Even minor fluctuations in machine functionality can have severe consequences on both human lives and financial stability. Maintenance professionals and equipment manufacturers in the pharmaceutical industry have long grappled with the challenge of ensuring optimal equipment performance to minimize downtime and avoid bottlenecks that can impact patients worldwide. Unplanned downtime, exacerbated by the increasing demand for operational efficiency and quality in production, not only causes delays and financial losses but also poses a risk to human lives. This reality has prompted the industry to seek advanced technologies and solutions, particularly in the wake of challenges like the COVID-19 pandemic. As pharmaceutical professionals navigate the path of digital transformation, predictive maintenance emerges as a pivotal strategy for proactive asset management, enabling efficient operations and ensuring the continuous supply of critical medications to the global population.
Industry Challenges
Complex Equipment
Ensuring the consistency and reliability of HVAC components is critical to averting contamination and deviations in temperature and humidity within pharmaceutical plants. Minor variations in flow or temperature can result in batch ruin, necessitating additional processing and risking quarantined inventory or lost batches. The complexity of pharmaceutical equipment, especially those integrating variable-frequency drives, adds to the challenge. The intricate nature of these systems requires meticulous monitoring and maintenance to prevent minor faults from cascading into operational disruptions and quality issues.
Remote and Hard-to-Reach Locations of Equipment
Another significant challenge lies in the remote and hard-to-reach locations of pharmaceutical equipment. Accessibility issues hinder regular monitoring and maintenance activities, making it challenging to ensure the consistent and reliable performance of critical components. Addressing these challenges requires advanced monitoring solutions tailored to the specific needs of complex HVAC systems in pharmaceutical plants.
Cybersecurity
With the increasing integration of digital technologies and interconnected systems, protecting sensitive data, and intellectual property, and ensuring the integrity of manufacturing processes becomes a complex task. Therefore pharmaceutical manufacturers are in search of solutions that comply with advanced cybersecurity certifications.
How Nanoprecise Helps You Succeed
Wireless IoT Hardware with Cellular Connectivity
Our cutting-edge wireless IoT hardware, equipped with cellular connectivity, revolutionizes remote monitoring. This solution excels in tracking variable-speed equipment, offering real-time insights even in the most challenging locations. With Nanoprecise, monitor your equipment efficiently, irrespective of its complexity or geographical constraints.
Advanced AI-Based Health Analytics Platform
Nanoprecise integrates state-of-the-art artificial intelligence (AI) and physics-based algorithms into our solutions, setting a new standard in predictive maintenance capabilities. This dynamic synergy allows our system to calculate instantaneous fault frequencies by correlating speed and vibration, providing unparalleled precision. These insights empower you with proactive maintenance strategies, giving your operations a strategic edge in optimizing efficiency and ensuring the prolonged health of your equipment.
Cybersecurity
Our software adheres to the highest cybersecurity standards, being Soc 2 Type 2 compliant. This dedication to security ensures that your data and operations remain safeguarded against potential cyber threats. With Nanoprecise, you can confidently navigate the complex landscape of cybersecurity compliance, trusting our secure software solutions to meet the stringent requirements of the industry.
Applications
Granulators
Compressors
High-Pressure Pumps
Chillers
Agitators
Dryers
Rotary Press
Trusted By Your Peers
Case Study
In a critical scenario for one of the world’s largest pharmaceutical manufacturing companies, Nanoprecise’s predictive maintenance solution proved instrumental in averting a potential breakdown of a Chilled Brine Refrigeration System. The machine, operating at 2980 RPM, featured a crucial component – the Motor. The advanced Predictive Maintenance Solution successfully detected an anomaly, prompting immediate action. The comprehensive analysis by our Health Analytics Platform revealed bearing deterioration, signaling an increase in fault amplitude over the last seven datasets obtained at different times.The system not only identified the specific issue but also highlighted a non-repetitive pattern characteristic of non-synchronous vibration – a clear indication of bearing deterioration. This crucial information was swiftly communicated to the customer, accompanied by recommendations to address the identified fault. Nanoprecise’s timely intervention not only prevented a potential breakdown but also showcased the power of predictive maintenance in maintaining operational efficiency for a global manufacturing giant.
Let us show you how!
Elevate operational excellence in the pharmaceutical industry with Nanoprecise Sci Corp. Unleash the potential of our tailored predictive maintenance solutions designed to meet the unique challenges of pharmaceutical manufacturing. Connect with us today to experience a personalized demonstration, where we showcase how our solutions stand ready to redefine excellence in your pharmaceutical endeavors. Trust Nanoprecise Sci Corp to be your strategic partner in advancing operational efficiency within the pharmaceutical sector, promising increased productivity and minimized disruptions in the days ahead.