Cement

No more Unplanned Downtime in Cement Industry

Keep the production running with AI-based accurate machine predictions

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Brands that Trusts Us

Increase uptime, decrease downtime in Cement Plant

The cement industry is one of the most important and oldest industries in the world, with a history of more than 3,500 years. It is one of the most complex manufacturing industries with the largest number of processes in the manufacturing chain.

The performance of the manufacturing process depends on the availability of the plant and machinery.

One of the major factors affecting performance & productivity in a cement plant is downtime. If a plant’s equipment shuts down, the plant has to shut down with it, costing the company time and money. AI-based Predictive Maintenance in cement plants will help forecast equipment failures and initiate timely maintenance to avoid unplanned downtime.

Predictive Maintenance in Cement Plant

Features & Benefits

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Save time, money, and resources​

Reduce unplanned downtime and save money on unnecessary repairs. Use our AI solution to minimize downtime and keep your assets running at their peak performance.​

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Improved equipment availability and reliability​

Automated monitoring of equipment remotely to ensure equipment's availability with 6-in-1 wireless Industrial IoT sensors, providing maximum reliability

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End to End Scalable
Solution​

Get Full Plant Visibility with Simple Plug & Play Sensors - Install & Connect to Cellular (2g/4g/NbIoT) or Wifi network in less than 5 minutes and avail anomaly detection from day 1

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Customised to your
Industry Needs​

IP68/ASME Div 1&2, FC UL, IECeX Zone 0,1,2 Certified Robust Hardware suitable for working in Hazardous zone along with a custom AI-based Platform to suit the metal Industry ​

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Empowering Users with
Data User​

Friendly Dashboards with Remaining Useful Life of Equipment along with Pin Pointing of the faults with over 99% Accuracy​

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Your Data is Safe
with us​

UL2900-2-2 - Advance Cybersecurity certification with dynamic IP support, equivalent to Bank Grade encryption​

Applications that we Cover​

Ball Mills

Roller Presses

Silos

Conveyor Drives

VRMs

Klins

Fan

Crusher

Bucket Elevator

Klinker Blowers

Transformers

Predictive Maintenance in Cement Plant

Applications that we Cover​

  • Ball Mills​
  • Roller Presses​
  • Silos
  • Conveyor Drives​
  • VRMs​
  • Klins
  • Fan​
  • Crusher​​
  • Bucket Elevator​
  • Klinker Blowers​
  • Transformers​
Predictive Maintenance in Cement Plant

Performance KPI we promise

0 %
Reliability of IOT network
0 %
Reliability of sensor (under any atmospheric conditions)
0 %
Reliability of data accuracy
0 %
Reliability of equipment fault detection
0 %
Reliability of dashboard uptime
0 %
Reliability of battery life (within atmospheric conditions of - 20C to 50C)

Resources​

Case Study

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Whitepaper

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Whitepaper

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Testimonials

“Nanoprecise had alerted us with Fault detection on the equipment MP3322 (Inner race). Since we had a planned shutdown of our plant, we discovered a clearance issue between bearing balls and the races.It is felt this type of condition monitoring will be very effective on non critical equipment with Antifriction bearings.”
- Joint General Manager, Maintenance, Leading Fertilizer Company, India
“The conveyor system & gearbox associated are critical assets for us and failure of such equipments can have a major impact on our operations. Our Nanoprecise's AI based round the clock monitoring we feel secure as it helps to detect faults in advance.”
- Large Mining Customer, North America
“The steam turbines application are extremely critical to us and there is no backup for the same if it goes down. Nanoprecise's solution helped us identify a major bearing wear fault much in advance, that helped us plant for the maintenance of that equipment effecively without having a production loss.”
- Head of Reliability, Large Refinery, US
“Nanoprecise had alerted us with Fault detection on the equipment MP3322 (Inner race). Since we had a planned shutdown of our plant, we discovered a clearance issue between bearing balls and the races.It is felt this type of condition monitoring will be very effective on non critical equipment with Antifriction bearings.”
- Joint General Manager, Maintenance, Leading Fertilizer Company, India
“The conveyor system & gearbox associated are critical assets for us and failure of such equipments can have a major impact on our operations. Our Nanoprecise's AI based round the clock monitoring we feel secure as it helps to detect faults in advance.”
- Large Mining Customer, North America
“The steam turbines application are extremely critical to us and there is no backup for the same if it goes down. Nanoprecise's solution helped us identify a major bearing wear fault much in advance, that helped us plant for the maintneance of that equipment effecively without having a production loss.”
- Head of Reliability, Large Refinery, US
“Tranformer are important for our steel operations and any leakages can cost us several lakhs of rupees due to production downtime. Early Partial discharge detection with help of transformer helps us to know the condition of transformer online remotely helping us take actions only when required moving away from reactive maintenance practice to proactive.”
- Chief of Electrical, Large Steel Giant
Don't wait for costly downtime. Prevent it.
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