ARTICLE
In today’s globally connected world, success of organizations reside in accurately predicting the future markets and forecasting demand cycles. To ensure that the manufacturing plants keep up with the changing demand cycles, it is essential to monitor the condition and health of the machines in real time, and that is where Nanoprecise strives to add value. Our Automated AI-based Predictive Maintenance Solution offers real-time predictive information about the genuine health and performance of industrial assets. Right from the Shop Floor to the Top Floor Executives, we offer actionable insights that significantly enhance maintenance of critical assets and manage failures effectively.
Our Predictive Maintenance Solutions from Nanoprecise work towards achieving productive results, by offering highly valuable insights about the equipments and machinery, with a combination of AI + IoT + LTE driven seamless monitoring by implementing state of the art scalable technology to monitor the equipment health and eliminate unplanned downtime.
Automated End-to-End Solution
The solution comprises of Machine DoctorTM – a unique six-in-one IIoT sensor that measures the 6 most important parameters – Vibration, Acoustics, RPM, Temperature, Humidity & Magnetic Flux – all of which describe the health of any rotating machinery, and RotationLF & TransformerLF
– patented algorithms that analyses these 6 streams of data in real-time to provide peace of mind to customers. RotationLF & TransformerLF, both are scalable AI-based software that can be deployed either on private cloud or on-premise. It can also be integrated with horizontal technologies for last mile automation.
The system set-up can be completed in a matter of a few hours, thereby providing an interconnected network of equipment. Our solution can then monitor different parameters, to provide enhanced visibility of the machine health thereby offering increased transparency to the manufacturing operation as a whole. It not only allows for reduced downtimes and increased productivity, but also facilitates saving time & cost involved in the maintenance activities.
Plug. Play. Peace
Our AI -based intelligent automation system monitors, collects, exchanges and analyzes data from machines to enhance the manufacturing processes. It allows for a simple plug & play, hassle-free deployment, without worrying about any extra IT infrastructure. It has the ability to detect imbalances, misalignments and even potential damage, along with a unique fault characterization mechanism that informs the maintenance teams about potential root causes of the faults and predicts the Remaining Useful Life of equipment sets.
Plug
Machine DoctorTM wireless sensors can be installed on machines using different options such as magnetic bases, stud mounting or adhesives. The sensors connect to each other and the internet automatically in less than 5 minutes. These sensor network expands automatically, to accommodate additional sensors installed, thus enabling easier scalability.
Play
Machine DoctorTM collects the data and sends it to the cloud, where the data is analyzed by RotationLF – our patented Machine Learning algorithm. This algorithm can learn in as little as 5 days, and provides a holistic dashboard with complete information about the machine health, thereby empowering the users with the right data at the right time.
Peace
The system performs automated fault diagnosis and offers recommendations to take necessary action. It also predicts the remaining useful life of the equipment, thereby enabling the plant teams to schedule maintenance and allocate manpower appropriately. The system notifies teams with NanoAI alarms via SMS and E-mail, along with prescriptive analytics to aid in their maintenance activities. The Plug and Play Solution gives Peace of mind to maintenance professionals across industries, by giving sufficient time for planning of maintenance activities.
With the vision of becoming a reliable predictive maintenance solution provider, Nanoprecise strives to become a shining example of IoT deployment that ensures higher safety and improves the efficiency of the overall manufacturing operations. The Predictive Maintenance Solution from Nanoprecise is capable of eliminating 90% of the false negatives, and would still keep the maintenance teams apprised of any potential threat that may affect the machine health. It not only allows for reduced downtimes and increased productivity, but also facilitates time & cost saving of maintenance activities.