Machine Condition Monitoring Services

Machine condition monitoring is comprised of techniques that are adopted to assess the health of a machine over a time period.

Condition monitoring aims to monitor parameters such as equipment efficiency, wear & tear, and key performance indicators like usage & maintenance statistics as well as the overall output of the machine.

Machine condition monitoring is carried out through physical means such as vibration monitoring, load monitoring, temperature monitoring and so on.

Machine condition monitoring can contribute to an increase in the overall production efficiency as it can help the maintenance & reliability team make important decisions such as whether to continue production, for how long and the trade-offs thereof.

Regular condition monitoring can enable machines to work to their optimum capacity by reducing downtime and the cost of parts significantly.

Machine condition monitoring can increase the longevity of the equipment. It can also monitor & identify specific parameters that indicate machine or component damage right away. Underlying issues can be addressed and rectified before any downtime or long-term damage to the machine occurs.

Simply put, machine monitoring can help manufacturers extract the maximum output from an existing machine without spending time or budget on non-essential maintenance. Data analytics and deep insights on machine performance can be utilized for more effective decision making.

The primary benefits of machine condition monitoring

Eliminating or reducing unscheduled downtime

Enhancing equipment quality

Enabling automation based on data of real-time machine condition

Improving overall production efficiency

Obtaining complete visibility of the overall manufacturing process

This involves inspecting equipment for general wear & tear and documenting equipment failures & other information. Maintenance personnel will be physically present on-site to gather the relevant information.

This involves extraction of data directly from the machines using analog or digital devices, or putting sensors on the machines to collect and analyze the data from the output parameters of the machines.

It strives to find the faults at the beginning of its occurrence with the help of the data collected by monitoring electric motors and rotating equipment. Motor current analysis, infrared thermography, vibration analysis, and acoustic analysis are a few of the techniques used for this purpose. The advantages of motor condition monitoring are enhanced reliability, reduced downtime, low replacement costs and better spare management.

It helps to monitor several conditional parameters of a transformer to identify any small change that can indicate an impending failure. Condition Monitoring of Transformers can be classified into two types: Working condition monitoring – This monitors all parameters of a transformer and takes corrective actions to keep them within prescribed limits.Emergency condition monitoring – This method brings out the equipment from its regular working and it is monitored for emergency breakdowns or mishaps.

Nanoprecise Sci Corp

Nanoprecise Sci Corp is an end-to-end solution provider that offers Machine Condition Monitoring Services to help prevent unplanned downtime. Nanoprecise specializes in the delivery of comprehensive, cloud-based solutions for the lifecycle monitoring of equipment, using IoT, AI and Data science applications.

Remote Monitoring

We at Nanoprecise implement sensors on your critical rotating equipment to continuously monitor for any abnormalities in 6 important parameters and detect potential failures with far more time sensitivity than route-based monitoring and at a lower expense than traditional wired systems. Our sensors use very less power and are water & dust resistant.

Near Real-time Alerts

The condition monitoring system from Nanoprecise brings data to your fingertips. Our sensors can send near real-time information about the health & performance of machines and offers 360-degree alerts from the factory on-site to the concerned engineers. The team can then analyze the asset’s health information and allow the technicians to take prescriptive maintenance action to address the issue before an unexpected failure.  

Continuous Monitoring

Continuous monitoring is imperative for production critical machinery. Depending upon the application, Nanoprecise offers a range of solutions for machine condition monitoring to ensure that your assets run at their optimum levels. Nanoprecise condition monitoring solutions include hardware selection, system configuration and integration.


Due to several years of experience in many sectors and applications, experts at Nanoprecise can identify and troubleshoot defects quickly. First, different types of information are incorporated into the analysis. Our troubleshooting experts can then immediately identify malfunctions and devise solutions & countermeasures. 

Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

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Frequently Asked Questions

  • Installing & setting up the condition monitoring solution.
  • Assessment of machinery status & creation of a performance benchmark.
  • Analysing the machine health & performance, and providing diagnostics.

The instruments used in Condition Monitoring include:

  • Accelerometers
  • Ultrasonic sensors
  • Velocity sensors for vibration analysis and
  • Infrared cameras, among others.

Common examples of Condition Monitoring are vibration analysis and monitoring, temperature tracking, ultrasonic monitoring and oil analysis.

Vibration analysis monitors the patterns and levels of vibration signals of a machine, component or system to detect any abnormal vibrations or evaluate the overall asset condition.

Electrical condition monitoring monitors electrical equipment to observe various parameters of transformers, relays, transmission lines and circuit breakers to minimize unwanted equipment failure and breakdowns.