Protect Your Assets with Condition Monitoring of Transformers

Remote and Onsite Condition Monitoring of Transformers.

Why Condition Monitoring of Transformers is Essential ?

Transformers are essential in keeping power flow smooth. Over time, however, transformers will wear out due to environmental and operational stress. This can lead to unexpected failures, downtime, and costly breakdowns.

Regular condition monitoring of transformers helps catch issues early, ensuring reliable performance and avoiding unplanned downtime.

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The Benefits of Condition Monitoring of Transformers

By continuously monitoring your transformers, you can:

Detect early issues like overheating or insulation breakdowns and enable a prevention maintenance approach instead of a reactive one.
Helps reduce repair costs by addressing problems before they become expensive operational issues.
Extend the lifespan of transformers by reducing the need for emergency or unexpected replacements.
Ensure a consistent power supply, especially for critical operations in the plant
Prevent safety hazards like fires or electrical shocks and ensure plant personal safety.

What Parameters Should be considered while performing Condition Monitoring of Transformers?

Multi-parameter condition monitoring of transformers involves tracking critical factors that impact their health.

Advanced wireless sensors measure acoustic emissions (up to 160kHz) to detect early faults.
Monitoring vibrations, temperature, humidity, and magnetic flux is also important. These parameter measurements ensure the early detection of issues, such as overheating or insulation breakdown, which helps prevent costly failures and extend the transformer’s operational life.
Edge sensor technology provides insights and data to ensure reliability in transformer operations.

Nanoprecise is Leading the Way in Condition Monitoring of Transformers

Nanoprecise’s TransformerLF makes it simple to monitor transformers. It collects data on key factors like acoustic emission, humidity, temperature, and vibrations. It helps industries and plant personnel with critical transformer assets track them remotely through a web or mobile AI-driven application. The system and solution are enabled by IOT sensors, which are very easy to install, don’t require any special setup, and ensure security with strong encryption.

The solution from Nanoprecise designed for Transformers helps know when a part might fail, giving enough time for maintenance. It predicts the Remaining Useful Life of the transformer. The AI analytics part of the solution starts detecting issues, in most cases, within just five days, and helps reduce unnecessary false alerts so that the plant managers only focus on real problems and not waste time and effort on false alarms

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Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

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Frequently Asked Questions

It helps detection of problems early, allowing for timely maintenance, which reduces costs and extends the lifespan of transformers.

The solution from Nanoprecise focuses on collecting data on key factors like acoustic emission, humidity, temperature, and vibrations.

It provides real-time data and alerts, helping you spot and address issues before they cause significant damage. It also enables higher safety of plant staff.

Nanoprecise uses adaptive notification thresholds that adjust based on your transformer’s operations. This ensures that your team gets alerts only when necessary, avoiding overload from unnecessary or false alarms, while keeping you informed of important issues. This way, you can focus on real problems without missing anything critical.

Nanoprecise’s RotationLF not only detects issues but also identifies which component has a problem, what type of fault it is, and when the transformer is likely to fail. This helps plan maintenance.

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Explore the transformative potential of predictive maintenance. At Nanoprecise, we specialize in tailoring predictive maintenance to your unique needs. Reach out today, and together, let’s pave the way for a more efficient, profitable and sustainable future.

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