Scaling Industrial Iot Solutions

Industrial IoT

Industrial Internet of Things (IoT), also known as IIoT, is the use of the Internet of Things (IoT) in the industrial sector. It involves the usage of smart sensors & applications, to connect industrial equipment and machines, in order to facilitate machine-to-machine communication that improves the operational efficiency. Industrial IoT is a potential goldmine for the manufacturing industry. Scaling Industrial IoT solutions across manufacturing units have the potential to help reduce production costs and increase operational efficiency. Industrial IoT could help your business save money and improve quality of production. However, the growing market of IIoT products can make it difficult to find what’s best for your needs.

Scaling IoT in Manufacturing Industry

Scaling IoT across manufacturing plants to foresee asset failures in advance will empower the stakeholders from both the Top Floor and Shop Floor to make accurate decisions that has the potential to transform the entire manufacturing and refining operation.

The use of wireless sensors for data collection and analysis helps to avoid the hassles of complex wiring in remote and hard-to-reach locations in the manufacturing plants. Moreover, the installation of such wireless sensors requires significantly lesser time, which facilitates complete automation of the plant in a matter of days.

Scalability of Industrial IoT for manufacturing organizations come in two forms:

Horizontal Scaling – Increasing the number of devices or sensors over time, to connect a greater number of equipment sets.
Vertical Scaling – Integration into existing systems & applications, as well as into cloud / on-premise servers, for real-time in-sights

Components for Scaling Industrial IoT Solutions

Smart Senors

Smart sensors offer the flexibility to connect machines in a matter of minutes. These sensors capture complex machine data, and transmit it to analytics platform that helps to detect faults. They are easy to install and can collect data automatically. They are wireless, which ensure faster deployment without the hassle of complex wiring. In addition, the edge capabilities of these sensors allow them to collect, process and store data on-site.

Communication Infrastructure

A robust communication infrastructure is essential for transmitting the machine data for analysis. Industrial IoT sensors generally support multiple communication protocols such as Wi-Fi, Bluetooth, Cellular or LoRa Networks, which enable machine-to-machine communication, thus eliminating the manual process of checking each sensor for data.

Analysis Software

Analysis software is an important component for implementing and scaling Industrial IoT solutions, as it allows to analyze and share meaningful insights from the complex machine data captured and transmitted by smart Plug and Play Sensors. A good analysis software has the potential to enhance the lifespan of the machines significantly.

Manufacturing operations across sectors can drive their digital transformation by scaling Industrial IoT solutions with the Plug and Play sensors & analysis software that help bring real-time insights about the machine performance to the maintenance & reliability professionals, thereby allowing them to focus on maintenance activities rather than determining the need for maintenance.

Benefits of adopting Industrial IoT

Industrial IoT offers myriad benefits to the manufacturing operators, that help them gain significant competitive advantage. The benefits include:

Complete Operational Visibility
Increased Operational Efficiency
Optimization of resources
Reduced unplanned downtime
Improved Productivity
Increased workplace safety
Running production facilities smoothly and at lower costs.

Challenges of Scaling Industrial IoT

Scaling Industrial IoT Solutions are not without concerns. Manufacturers are concerned about various issues when it comes to scaling IIoT, such as data security, communication protocol and technical expertise & experience of the solution providers.
Moreover, the need for integration plays a crucial role in the success of any Industrial IoT project. The ability of the solution to integrate with existing technology stacks to enable interoperability, is a crucial component in scaling Industrial IoT solutions.
In addition, it is essential to focus on change management to alleviate the fear of technology and facilitate smoother knowledge transfer for faster adoption of newer technologies.
Even with these challenges, adoption of Industrial IoT is increasing at a large scale, majorly due to its advantages, availability of vast use cases as well as the increasing breadth of technical expertise of the solution providers.

Key aspects to look for in scaling Industrial IoT solutions

Defining KPI

In order to ensure successful implementation of Industrial IoT systems, it is essential to clearly define the expectations. Failure to align business objectives and KPIs will prevent operators from scaling.

Small Scale Pilots

The ideal approach is to start small, focus on a single pilot program at a time and establish a robust and reliable process, to gauge the benefits and usability of the solution. Once the pilot becomes a success, other processes will fall in place, facilitating easier and faster scaling.

Trusted Partners

It is essential to partner with solution providers who have proven their expertise with the implementation of large scale Industrial IoT solutions. A selective partnership will help to bridge the capability gap that exists in technology adoption.

Return on Investment

Scaling Industrial IoT projects tend to be a capital-intensive process. However, it is important to note that the true value of Industrial IoT can only be measured in long term, as it integrates into the day-to-day manufacturing operations. In order for an effective scaling of IIoT, it is essential for companies to understand the product-fit with their operating parameters.

Nanoprecise Sci Corp

Nanoprecise is an automated end-to-end predictive maintenance solution provider that offers real-time predictive information about the genuine health and performance of industrial assets. Nanoprecise offers IoT Solutions for Industrial Manufacturing with our unique 6-in-1 MachineDoctor^TM wireless sensors and patented AI-based analytics platform – RotationLF^TM.

The Predictive Maintenance Solutions from Nanoprecise uses a combination of AI + IoT + LTE-driven seamless monitoring, to offer prescriptive diagnostics. Nanoprecise specializes in scaling Industrial IoT across various sectors to empower maintenance and reliability professionals with the right data at the right time.

Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

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Frequently Asked Questions

Industrial IoT refers to the use of IoT in the industrial sectors. It is the application of smart sensors to connect machines & equipment sets, in order to improve the efficiency of industrial operations.

Scalability is the ability of IoT to cope with the growing number of systems in the network, to meet the changing needs of the future. It is an essential feature that ensures the capability to handle increased number of connections without harming the performance.

Scaling IoT in manufacturing industry poses significant challenges in terms of data security, communication protocol, technology integration, last mile automation and change management.

The benefits of scaling IoT in manufacturing industry include complete operational visibility, increased operational efficiency, resource optimization, reduced unplanned downtime and increased workplace safety among others.

Nanoprecise offers IoT Solutions for Industrial Manufacturing with a unique 6-in-1 wireless sensors and patented AI-based analytics platform. Nanoprecise specializes in scaling Industrial IoT across various sectors to empower maintenance and reliability professionals with the right data at the right time.

Let us show you how!

Explore the transformative potential of predictive maintenance. At Nanoprecise, we specialize in tailoring predictive maintenance to your unique needs. Reach out today, and together, let’s pave the way for a more efficient, profitable and sustainable future.

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