MachineDoctorTM is the world’s first 6-in-1 wireless sensor that measures 6 different output parameters of machines to provide real-time insights about their health and performance. It is easy to configure and possesses edge processing capabilities that allow round the clock monitoring of machines and equipment sets without fulltime connectivity.
MachineDoctorTM works on Wi-Fi or Cellular networks to connect the machines to the internet. It offers extensive coverage and also provides a high level of security for communication.
It also works on Low-Power Long Range (LoRa) Technology, to offer extended battery life while maintaining the same performance. Moreover, edge analytics allows for full-time monitoring without full-time connectivity. All of these factors allow for a simple plug & play, hassle-free deployment, without worrying about any extra IT infrastructure.
It offers improved connectivity, thereby offering the opportunity to monitor every aspect of the manufacturing operation, leading to greater productivity and reduced downtime. It also helps improve the safety of the operators and operations, by sending real-time data and predicting issues arising from equipment anomalies/faults.
In the complicated manufacturing operation, these wireless sensors can successfully achieve internet connectivity and facilitate the monitoring of the health of critical assets, to enable better operational oversight.
MachineDoctorTM is our state-of-the-art IIoT sensor that is Atex and IECEx Zone 0 certified, enabling it to be used within explosive atmospheres / hazardous industrial environments such as oil & gas, chemical operations etc., for obtaining real-time insights on health and performance of critical machinery, thereby bringing productivity and safety benefits to manufacturing operations.
MachineDoctorTM sensors can be installed on the equipment sets using a Magnetic Mount, Stud Mount or Adhesives. The sensor enables machine-to-machine communication autonomously, and offers a reliable IoT network with energy efficient options. The system set-up can be completed in a matter of a few hours, thereby providing an interconnected network of machines.
Once installed, strong battery-powered wireless sensors start sensing and sending 6 streams of data to the AI-based analytics platform (RotationLFTM) through an encrypted & secured network using Edge and Cloud computing. The RotationLFTM platform analyzes the data it receives, using highly sophisticated algorithms.
Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.
Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.
Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.
Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.
Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.
Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.