What is the importance of condition monitoring?

An effective condition monitoring and maintenance system will help prevent catastrophic failures that can cause serious downtime and worker safety issues.

Will condition monitoring help manage risks?

Equipment damage and resultant downtime leading to lost production is one of the most crucial risks that need to be mitigated, to gain a competitive advantage in today’s marketplace. Condition monitoring helps to reduce these risks significantly by identifying changes in the machine that can result in potential failures.

What are the advantages of condition monitoring?

The advantages of condition monitoring include reduced unplanned downtime, improved availability of machines, improved worker safety and better productivity as well as lesser time spent on maintenance

What is an example of condition monitoring?

Monitoring different aspects of a machine or equipment set such as lubricant/oil analysis, acoustic emissions, surface temperature, RPM, Vibration, Magnetic Flux, etc. to gain a clear picture of the current condition of the machines, are some examples of condition monitoring.

MachineDoctor^TM Wireless Sensors to Secure your Assets

MachineDoctor^TM is the world’s first 6-in-1 wireless sensor that measures 6 different output parameters of machines to provide real-time insights about their health and performance. It is easy to configure and possesses edge processing capabilities that allow round the clock monitoring of machines and equipment sets without fulltime connectivity.

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‘MachineDoctor^TM'

Our hardware is termed as MachineDoctor^TM. A unique 6-in-1 IIoT sensor, that measures the 6 most important parameters of

Vibration
Acoustics
RPM
Temperature
Humidity & Magnetic Flux.

The Predictive maintenance framework of Nanoprecise brings the sensor data from over from the site to the corporate network, to help maximize the value of information.

Connectivity

MachineDoctor^TM works on Wi-Fi or Cellular networks to connect the machines to the internet. It offers extensive coverage and also provides a high level of security for communication.

It also works on Low-Power Long Range (LoRa) Technology, to offer extended battery life while maintaining the same performance. Moreover, edge analytics allows for full-time monitoring without full-time connectivity. All of these factors allow for a simple plug & play, hassle-free deployment, without worrying about any extra IT infrastructure.

It offers improved connectivity, thereby offering the opportunity to monitor every aspect of the manufacturing operation, leading to greater productivity and reduced downtime. It also helps improve the safety of the operators and operations, by sending real-time data and predicting issues arising from equipment anomalies/faults.

In the complicated manufacturing operation, these wireless sensors can successfully achieve internet connectivity and facilitate the monitoring of the health of critical assets, to enable better operational oversight.

Certified for Explosive / Hazardous Locations

MachineDoctor^TM is our state-of-the-art IIoT sensor that is Atex and IECEx Zone 0 certified, enabling it to be used within explosive atmospheres / hazardous industrial environments such as oil & gas, chemical operations etc., for obtaining real-time insights on health and performance of critical machinery, thereby bringing productivity and safety benefits to manufacturing operations.

Mounting and Installation

MachineDoctor^TM sensors can be installed on the equipment sets using a Magnetic Mount, Stud Mount or Adhesives. The sensor enables machine-to-machine communication autonomously, and offers a reliable IoT network with energy efficient options. The system set-up can be completed in a matter of a few hours, thereby providing an interconnected network of machines.

Once installed, strong battery-powered wireless sensors start sensing and sending 6 streams of data to the AI-based analytics platform (RotationLF^TM) through an encrypted & secured network using Edge and Cloud computing. The RotationLF^TM platform analyzes the data it receives, using highly sophisticated algorithms.

Scalability

Scaling the predictive maintenance system to foresee the failure of assets will empower the stakeholders from both the Top Floor and the Shop Floor by enabling them to make accurate decisions that has the potential to transform the entire manufacturing and production operations.

The ability of MachineDoctor^TM to connect the machines to the internet using Cellular and Wi-Fi networks makes it very easy to scale across equipment sets and plants. These sensors are truly wireless, which also helps to avoid the hassles of complex wiring. Hundreds of these sensors can be installed in a matter of days, which ensures complete automation of a plant within a week. The sensors can be configured to meet the specific requirement of a particular plant and can capture data seamlessly. All upgrades to the sensor firmware can be pushed through OTA (Over The Air), eliminating the need for frequent maintenance of the hardware.

MachineDoctor^TM offers capabilities that meets customers where they are, from edge to the cloud, according to their needs and the industry requirements. Moreover, our automated AI-based analytics platform can be integrated to desktop computers or mobile devices to create a completely scalable solution for critical industries like chemical, metals, mining, oil and gas, and pharmaceuticals among others.

Nanoprecise Sci Corp is an automated end-to-end predictive maintenance solution provider that offers real-time predictive information about the genuine health and performance of industrial assets. Nanoprecise specializes in the implementation of Artificial Intelligence and IoT technology for predictive asset maintenance and condition monitoring.

Nanoprecise works with customers across the world, in diverse sectors, to prevent catastrophic failures, saving time & money. MachineDoctor™ sensors and RotationLF™ platform from Nanoprecise provides accurate diagnostics to customers across sectors such as cement, steel, and pulp & paper, among others, and helps the maintenance teams identify the potential issues that could cause catastrophic failures. Nanoprecise continues to build trust with our customers by allowing the maintenance & reliability teams to identify problems and ensuring that they are getting to the root cause. Reach out to Nanoprecise for wireless condition monitoring servicesto ensure zero downtime and maximize the efficiency of your machines.

Customised to your Industry Needs

Industries

Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

Predictive Maintenance in Oil & Gas Plant

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

Predictive Maintenance in Chemical Plant

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Frequently Asked Questions

MachineDoctor^TM sensors can be installed on the equipment sets using a Magnetic Mount, Stud Mount or Adhesives such as epoxy mount.

The battery life of MachineDoctor^TM sensors vary from 2 years to >15 years, depending on the sensor variant, as well as the operations and communication infrastructure.

MachineDoctor^TM supports 2.4 GHz & 5GHz network bandwidth for Wi-Fi, along with 2G, 3G, 4G and 5G Cellular Networks.

MachineDoctor^TM is Atex and IECEx Zone 0 certified IIoT hardware, that can be used in explosive atmospheres or hazardous industrial environments such as oil & gas, and chemical operations.

MachineDoctor^TM Wireless Sensors to Secure your Assets

‘MachineDoctor^TM'

Connectivity