Preventive Maintenance Services

Preventive Maintenance


Preventive maintenance is the process of monitoring the machines & equipment sets to make sure everything is working in the optimum condition. This includes checking your machines for strange noises, lubricating the right areas, and changing all your filters among other actions
Failure to do these things, results in the risk of a total shutdown of the manufacturing facility, thereby causing delayed production outputs and a broken relationship with your customers & partners.
A good maintenance schedule is one of the most important weapons in your arsenal. It involves more than just monitoring and fine tuning. It also involves creating exhaustive and detailed documentation on your machines’ health to make sure all heavy-duty assets are running at optimum performance levels.
Good records help operators predict future problems and estimate how long things can run before they need to shut down. This is a surprisingly big challenge since each piece of machinery has different needs and has different ways in which they can fail. There are an infinite number of ways to fail and only a handful of ways to succeed after all.
It takes a competent and experienced technician to spot the lesser-known signs of an incoming catastrophe, and not every facility is gifted with that. Examining your production operations and machines is complex, and takes a lot of time.
It can be difficult to make the call to schedule a maintenance spot. It slows down production in the short-term, and that makes operators anxious about meeting goals. But in the long-term, this is absolutely critical to ensure that the business faces minimal downtime, maximum outputs, and maintains the smoothest operations possible.
At Nanoprecise, we understand the pressures you face. We make use of unique, IIoT hardware and patented algorithms to determine the health & performance of your machines. We use artificial intelligence to implement automated predictive maintenance solutions that create a baseline performance metric for each equipment, predict impending faults and offer recommendations for remedial action, that suits the specific needs of each particular equipment.
We understand that maintenance is a challenge. This is why we provide you with the expertise you need to succeed, through our CAT Level 2/3/4 analysts & Reliability experts who offer assistance to identify the issues in machines and plan corrective steps right away.

Importance of Preventive Maintenance

Preventive maintenance services play a crucial role in asset management. With preventive maintenance, operators can keep the equipment and machinery running seamlessly without problems. Manufacturers can guarantee a high level of safety for their employees and avoid large, expensive repair bills down the road.

This process involves a lot of hard work and elbow grease, which is why advanced maintenance solutions have been adopted by many teams across various industries. One such strategy is the use of Predictive maintenance solutions for condition monitoring of machines in real-time.

It involves the capture and analysis of complex machine data and identifying even minor changes in the operating parameters, in order to help the maintenance & reliability professionals in accurate decision making and forecasting.

A properly functioning facility faces minimal disruption in the long run, optimizes resources and helps save money and time.

The Benefits of Preventative Maintenance

The best of Preventative Maintenance strategies helps engineers create a framework which ensure that the most critical components don’t fail unexpectedly. Equipment and components are well inspected and replaced before failure, making sure the most critical assets don’t turn into liabilities when you least expect it.

Machines can stop with little or no warning. They don’t necessarily complain out loud and would rather just silently suffer until the maintenance team take notice. This will eventually lead to technicians rushing from problem to problem, putting fires out. Preventative Maintenance helps to avoid this catastrophe by offering various benefits.

Benefits of a Preventative Maintenance Regime:

>>   Reduced unplanned downtime

>>   Improved operational efficiency

>>   Increased asset uptime

>>   Optimized resource utilization

>>   Saves time & money

A preventative maintenance plan also improves equipment effectiveness while reducing the mean time between failures so that production always meets its deadlines and overtimes are minimized.

Many facilities often have predictive maintenance solutions in place, to monitor the health & performance of machines in real-time. This helps the maintenance & reliability professionals to gain a complete picture of the overall manufacturing operations. It not only predicts failures & improves efficiency but also increases the overall safety of the workers by providing a complete visibility of the manufacturing unit.

When engineers & technicians can focus on doing their jobs instead of putting out fires and treating malfunctions, they end up with better morale in the workplace. This is a crucial component for having a successful workplace that can innovate and produce results.

Predictive Maintenance Solutions

Predictive maintenance solutions can help implement the right framework by providing customised solutions that fit he needs of each piece of equipment. Technicians & Engineers then have an easier time executing their duties by automating many of the steps in preventative maintenance. This helps to create the best working conditions and maximizes the lifespan of your equipment too. Automated condition monitoring of the industrial assets with the right predictive maintenance solution keeps them running effectively and safely. The right software can help businesses prevent unexpected failures and the resulting unplanned downtime, organize tasks and maintain appropriate records at the same time.

Don’t hesitate when it comes to contacting a vendor. Following the manufacturer’s guidelines to maintain your equipment isn’t enough in the long run. Operators need advanced systems that can help them be proactive by diagnosing faults in advance, so that they aren’t forced into desperate measures once failure is imminent.

Customised to your Industry Needs

Industries


Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Scaling Iot in Manufacturing Industry

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

Predictive Maintenance in Mining Sector

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.

Predictive Maintenance in Cement Plant

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

Predictive Maintenance in Oil & Gas Plant

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

Predictive Maintenance in Chemical Plant

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    Frequently Asked Questions

    Critically analyze your assets. Calculate the cost of monitoring your hardware. Select monitoring methods appropriate for the hardware and choose a plan that best suits your budget.

    You want to analyze your assets and find the one with the highest rate of failure. Critical equipment also can’t be ignored. Find the top candidates for failure and assign them to preventative maintenance.

    Simply ask yourself this: How bad is your worst-case scenario, and how much will it cost? If you don’t like the answer, then you need this program.

    Focus on extending the life of an asset and track the health & performance of your machines continuously using advanced remote condition monitoring techniques. Predictive & prescriptive maintenance solutions help reliability teams to move towards proactive maintenance approaches.

    Equipment that runs everyday might need a calendar-based approach. Equipment that runs a few times a month might need a usage-based strategy. Consult your manufacturer for more information.