Machine Health Monitoring
Machine Health Monitoring is process of monitoring the condition of a machine to determine any anomalies and prevent failures before they occur. Machine Health Monitoring tools will uses combination of sensors and AI to establish a baseline for each machine and alert you when they detect any irregularities.
Our MachineDoctorTM is the world’s first 6-in-1 wireless sensor that measures 6 different output variables and provides real-time insights about their health and performance. Making it easier to monitor the health of your machines!
Solutions for Machine Health Monitoring: Machine Doctor
Our machine health monitoring hardware is MachineDoctorTM, a unique 6-in-1 IIoT sensor that uniquely measures 6 different parameters, including:
- Vibration
- Acoustics
- RPM
- Temperature
- Humidity
- Magnetic Flux
The predictive maintenance framework of Nanoprecise brings the sensor data from over from the site to the corporate network, to help maximize the value of information.
Connectivity
MachineDoctorTM works on Wi-Fi or Cellular networks to connect the machines to the internet. It offers extensive coverage and also provides a high level of security for communication.
It also works on Low-Power Long Range (LoRa) Technology to offer extended battery life while maintaining the same performance. Moreover, edge analytics allows for full-time monitoring without full-time connectivity. All of these factors allow for a simple deployment, without worrying about any extra IT infrastructure.
It offers improved connectivity, thereby offering the opportunity to monitor every aspect of the manufacturing operation, leading to greater productivity and reduced downtime. It also helps improve the safety of the operators and operations, by sending real-time data and predicting issues arising from equipment anomalies/faults.
In the complicated manufacturing operation, these wireless sensors can successfully achieve internet connectivity and facilitate the monitoring of the health of critical assets, to enable better operational oversight.
Mounting & Installation
MachineDoctorTM sensors can be installed on the equipment sets using a Magnetic Mount, Stud Mount or Adhesives. The sensor enables machine-to-machine communication autonomously, and offers a reliable IoT network with energy efficient options. The system set-up can be completed in a matter of a few hours, thereby providing an interconnected network of machines.
Once installed, strong battery-powered wireless sensors start sensing and sending 6 streams of data to the AI-based analytics platform (RotationLFTM) through an encrypted & secured network using Edge and Cloud computing. The RotationLFTM platform analyzes the data it receives, using highly sophisticated algorithms.
Variants
MachineDoctor – WiFi
Machine Doctor WiFi is a completely wireless battery-operated edge sensor that uses WiFi routers to take data to the cloud for analysis.
It measures 6 parameters in a single sensor, including: Vibration, Acoustic Emission, Temperature, Humidity, True RPM & Magnetic Flux. Comes with Magnetic Mount, Stud Mount, or Adhesive installation options so you don’t have to worry about any extra IT infrastructure. NbIot/CAT-M1/LTE/Wifi/Bluetooth available
MachineDoctor – LTE
Machine Doctor – LTE offers flexibility to connect to the internet via its inbuilt ESim which has coverage of over 100+ countries across 350+ network service providers.
It measures 6 parameters in a single sensor, including: Vibration, Acoustic Emission, Temperature, Humidity, True RPM & Magnetic Flux. Comes with Magnetic Mount, Stud Mount, or Adhesive installation options so you don’t have to worry about any extra IT infrastructure. NbIot/CAT-M1/LTE/Wifi/Bluetooth available
Scalability
Scaling the predictive maintenance system to foresee the failure of assets will empower the stakeholders from both the Top Floor and the Shop Floor by enabling them to make accurate decisions that has the potential to transform the entire manufacturing and production operations.
The ability of MachineDoctorTM to connect the machines to the internet using Cellular and Wi-Fi networks makes it very easy to scale across equipment sets and plants. These sensors are truly wireless, which also helps to avoid the hassles of complex wiring. Hundreds of these sensors can be installed in a matter of days, which ensures complete automation of a plant within a week. The sensors can be configured to meet the specific requirement of a particular plant and can capture data seamlessly.
MachineDoctorTM offers capabilities that meets customers where they are, from edge to the cloud, according to their needs and the industry requirements. Moreover, our automated AI-based analytics platform can be integrated to desktop computers or mobile devices to create a completely scalable solution for critical industries like chemical, metals, mining, oil and gas, and pharmaceuticals among others.
Nanoprecise Sci Corp is an automated end-to-end predictive maintenance solution provider that offers real-time predictive information about the genuine health and performance of industrial assets. Nanoprecise specializes in the implementation of Artificial Intelligence and IoT technology for predictive asset maintenance and condition monitoring.
Nanoprecise works with customers across the world, in diverse sectors, to prevent catastrophic failures, saving time & money. MachineDoctor™ sensors and RotationLF™ platform from Nanoprecise provides accurate diagnostics to customers across sectors such as cement, steel, and pulp & paper, among others, and helps the maintenance teams identify the potential issues that could cause catastrophic failures. Nanoprecise continues to build trust with our customers by allowing the maintenance & reliability teams to identify problems and ensuring that they are getting to the root cause.
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Explore the transformative potential of predictive maintenance. At Nanoprecise, we specialize in tailoring predictive maintenance to your unique needs. Reach out today, and together, let’s pave the way for a more efficient, profitable and sustainable future.