Detect Machine Faults Sooner Than Traditional Predictive Maintenance with Nanoprecise

Nanoprecise leverages Energy-Centered Predictive Maintenance, a technique that monitors real-time energy consumption to identify anomalies.

  • Machines requiring maintenance will start to consume more energy before mechanical indicators appear.
  • Our AI-powered sensors detect these anomalies earlier than vibration-only systems.

Early detection gives your team more time to prioritize repairs proactively, reducing unplanned downtime and operating costs.

💡 Why is energy consumption a reliable indicator of faults?

When machines are under stress, they overcorrect by consuming more energy. Detecting these spikes allows maintenance teams to act before failures occur.

A cascading graph that shows how Nanoprecise goes beyond predictive maintenance and is better by measuring energy consumption

The Benefit of More Time

Nanoprecise not only prevents breakdowns—it gives your team more time to act strategically.

  • Plan maintenance on your schedule instead of reacting to failures
  • Focus on long-term reliability improvements rather than daily firefighting
  • Reduce overtime and burnout by addressing issues early
  • Shift resources toward efficiency and sustainability projects

Detecting faults sooner moves your organization from reactive maintenance chaos to proactive, planned reliability.

Traditional Predictive Maintenance focuses on mechanical indicators like vibration. Where as ECM focuses on energy anomalies as the first point of failure and gives your team more time to react.

  • Detect faults earlier than conventional PdM
  • Eliminate guesswork with pinpointed insights
  • Reduce unplanned downtime and optimize maintenance schedules
  • Achieve energy efficiency and carbon reduction

The Results Speak for Themselves

Prevent Hours of Unplanned Downtime

We’ve helped customers avoid significant disruptions, such as preventing 136+ hours of unplanned downtime for a pharmaceutical manufacturer and 32+ hours for a fertilizer manufacturer.

Increased Workplace Safety

When your team reacts to emergency shutdowns instead of planning properly, accidents are more likely. With more time to plan, you improve team safety and reduce the risk of accidents.

Energy Consumption Reduction

Industrial plants typically see a 5–15% reduction in energy consumption, while buildings achieve around 10–20% savings after implementing Nanoprecise.

âš¡ Detect faults sooner. Reduce downtime. Save energy. Cut emissions.

Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

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Frequently Asked Questions

Because Nanoprecise goes beyond vibration analysis with Energy-Centered Predictive Maintenance, detecting faults earlier than conventional methods.

Our 6-in-1 sensor technology combines vibration with five additional parameters, delivering a more complete picture of machine health.

Using Energy-Centered Maintenance, Nanoprecise is able to detect potential faults sooner, giving your time more time to plan and react. Reducing the need for emergency shutdowns, unplanned costs and increases team safety.

Nanoprecise gives you more time to plan and react by detecting faults earlier than traditional PdM. This means fewer surprises, fewer emergency repairs, and a safer, more efficient work environment.