Pharmaceutical
Maintenance professionals and equipment manufacturers in the pharmaceutical industry have long grappled with the challenge of ensuring optimal equipment performance to minimize downtime and avoid bottlenecks that can impact patients worldwide.
Unplanned downtime, exacerbated by the increasing demand for operational efficiency and quality in production, not only causes delays and financial losses but also poses a risk to human lives. As pharmaceutical professionals navigate this, pharmaceutical predictive maintenance emerges as a pivotal strategy for proactive asset management, enabling efficient operations.
Trusted by leaders like Cardinal Health and Piramal Pharma, our predictive maintenance platform helps reduce unplanned downtime, remotely monitor equipment and optimize asset performance!
Trusted By Your Peers
Industry Challenges
Temperature & Humidity Monitoring Systems
Ensuring the consistency and reliability of HVAC components is critical to averting contamination and deviations in temperature and humidity within pharmaceutical plants. Minor variations in flow or temperature can result in batch ruin, necessitating additional processing and risking quarantined inventory. The intricate nature of these systems requires meticulous monitoring and maintenance to prevent minor faults from cascading into operational disruptions and quality issues.
Remote and Hard-to-Reach Locations of Equipment
Another significant challenge lies in the remote and hard-to-reach locations of pharmaceutical equipment. Accessibility issues hinder regular monitoring and maintenance activities, making it challenging to ensure the consistent and reliable performance of critical components. Addressing these challenges requires advanced monitoring solutions tailored to the specific needs of complex HVAC systems in pharmaceutical plants.
Cybersecurity
With the increasing integration of digital technologies and interconnected systems, protecting sensitive data, and intellectual property, and ensuring the integrity of manufacturing processes becomes a complex task. Therefore pharmaceutical manufacturers are in search of solutions that comply with advanced cybersecurity certifications.
Pharmaceutical Predictive Maintenance Solutions
Wireless IoT Hardware with Cellular Connectivity​
Our cutting-edge wireless IoT hardware, equipped with cellular connectivity, revolutionizes remote monitoring. This solution excels in tracking variable-speed equipment, offering real-time insights even in the most challenging locations. With Nanoprecise, monitor your equipment efficiently, irrespective of its complexity or geographical constraints.
Advanced AI-Based Health Analytics Platform
Nanoprecise integrates artificial intelligence (AI) and physics-based algorithms into our solutions, setting a new standard in predictive maintenance capabilities. This allows our system to calculate instantaneous fault frequencies by correlating speed and vibration, providing unparalleled precision. These insights empower you with proactive maintenance strategies.
Cybersecurity
Our software adheres to the highest cybersecurity standards, being Soc 2 Type 2 compliant. This dedication to security ensures that your data and operations remain safeguarded against potential cyber threats. With Nanoprecise, you can confidently navigate the complex landscape of cybersecurity compliance, trusting our secure software solutions to meet the stringent requirements of the industry.
Case Study: $9M Batch Saved with Predictive Maintenance in Pharma
A leading U.S.-based pharmaceutical CDMO deployed Nanoprecise’s predictive maintenance solution to monitor critical equipment at its peptide manufacturing facility.
Within 3 weeks of deployment, the system detected a Stage 4 fault in a centrifugal pump responsible for maintaining precise temperature in a reactor vessel—an asset with no backup and zero tolerance for failure. Failure of this pump would have caused the loss of an active batch worth $9 million.
Outcome:
Early detection enabled proactive intervention, avoiding a $9 million batch failure, unplanned downtime, and costly emergency repairs—demonstrating the rapid ROI and reliability benefits of Nanoprecise’s predictive maintenance system.
Applications
Granulators
Compressors
High-Pressure Pumps
Chillers
Agitators
Dryers
Rotary Press
See it Work For You
Our cutting-edge predictive maintenance solutions are tailored to address the unique challenges faced in pharmaceutical manufacturing.
See how we seamlessly integrate with your process and help you eliminate unplanned downtime, reduce carbon emissions and improve your overall operational efficiency.