Predictive Maintenance Solutions in Manufacturing: Chemical Industry

Learn how a Leading Chemical Manufacturer Avoided €50,000 in Equipment Losses While Saving €9,500 in Excess Energy with Nanoprecise’s Energy-Centric Predictive Maintenance Solution.

Applications

• Refrigeration Motors
• Pump Motors
• Agitators
• Filler Motors

Outcome

Avoided €50,000 in equipment losses  and saved €9,500 in excess energy.

Sector

Chemical Manufacturing

Predictive Maintenance Solutions in Manufacturing

A global leader in chemical manufacturing sought improved equipment health visibility at its critical plant in Spain, where downtime or excessive energy use posed significant risks. To address this, the plant adopted Nanoprecise’s Energy-Centric Predictive Maintenance solution, using 6-in-1 IoT sensors for real-time monitoring. Vibration condition monitoring identified two pieces of equipment with abnormal vibrations, one consuming 20% more energy than expected. This proactive approach improved efficiency and reduced potential equipment losses. Within six weeks of deployment, Nanoprecise’s MachineDoctor sensors swiftly identified two pieces of equipment exhibiting abnormal vibrations, one of which was consuming 20% more energy than expected.