Chemical

No more Downtime, Keep your Machines Running

Adopt Industry 4.0 to catalyze transformation of operations towards improvement and growth in the Chemical Industry

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Brands that Trusts Us

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jsw
nutrien
Tata steel logo
vedanta

Predictive Maintneance - A Key Strategy

Unplanned downtime in chemical plants is a major reliability issue that can have significant consequences.

When a chemical plant has unplanned downtime, it can interrupt production and have serious financial consequences. In addition, unplanned downtime can also lead to regulatory non-compliance and even plant shutdown.

One of the major challenges in the chemical industry is the need to keep production going in the face of a constant barrage of maintenance. The strategy is to be proactive, not reactive, and to identify wear and tear before it has a negative impact on the plant. That’s why AI-based predictive maintenance in chemical plant is a key technique for increasing production uptime and reducing the need for unscheduled downtime.

Predictive Maintenance in Chemical Plant

Features & Benefits

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Save time, money, and resources​

Reduce unplanned downtime and save money on unnecessary repairs. Use our AI solution to minimize downtime and keep your assets running at their peak performance.​

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Improved equipment availability and reliability​

Automated monitoring of equipment remotely to ensure equipment's availability with 6-in-1 wireless industrial IoT sensors, providing maximum reliability

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End to End Scalable
Solution​

Get Full Plant Visibility with Simple Plug & Play - Install & Connect to Cellular (2g/4g/NbIoT) or Wifi network in less than 5 minutes and avail anomaly detection from day 1​

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Customised to your
Industry Needs​

IP68/ASME Div 1&2, FC UL, IECeX Zone 0,1,2 Certified Robust Hardware suitable for working in Hazardous zone along with a custom AI-based Platform to suit the metal Industry ​

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Empowering Users with
Data User​

Friendly Dashboards with Remaining Useful Life of Equipment along with Pin Pointing of the faults with over 99% Accuracy​

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Your Data is Safe
with us​

UL2900-2-2 - Advance Cybersecurity certification with dynamic IP support, equivalent to Bank Grade encryption​

Applications that we Cover​

Rotary Equipments & Transformers in

  • Chemical Plant
  • Sugar Plant
  • Petrochemical
Predictive Maintenance in Chemical Plant

Performance KPI we promise

0 %
Reliability of IOT network
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Reliability of sensor (under any atmospheric conditions)
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Reliability of data accuracy
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Reliability of equipment fault detection
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Reliability of dashboard uptime
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Reliability of battery life (within atmospheric conditions of - 20C to 50C)

Resources​

Case Study

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Whitepaper

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Whitepaper

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Testimonials

“Nanoprecise had alerted us with Fault detection on the equipment MP3322 (Inner race). Since we had a planned shutdown of our plant, we discovered a clearance issue between bearing balls and the races.It is felt this type of condition monitoring will be very effective on non critical equipment with Antifriction bearings.”
- Joint General Manager, Maintenance, Leading Fertilizer Company, India
“The conveyor system & gearbox associated are critical assets for us and failure of such equipments can have a major impact on our operations. Our Nanoprecise's AI based round the clock monitoring we feel secure as it helps to detect faults in advance.”
- Large Mining Customer, North America
“The steam turbines application are extremely critical to us and there is no backup for the same if it goes down. Nanoprecise's solution helped us identify a major bearing wear fault much in advance, that helped us plant for the maintenance of that equipment effecively without having a production loss.”
- Head of Reliability, Large Refinery, US
“Nanoprecise had alerted us with Fault detection on the equipment MP3322 (Inner race). Since we had a planned shutdown of our plant, we discovered a clearance issue between bearing balls and the races.It is felt this type of condition monitoring will be very effective on non critical equipment with Antifriction bearings.”
- Joint General Manager, Maintenance, Leading Fertilizer Company, India
“The conveyor system & gearbox associated are critical assets for us and failure of such equipments can have a major impact on our operations. Our Nanoprecise's AI based round the clock monitoring we feel secure as it helps to detect faults in advance.”
- Large Mining Customer, North America
“The steam turbines application are extremely critical to us and there is no backup for the same if it goes down. Nanoprecise's solution helped us identify a major bearing wear fault much in advance, that helped us plant for the maintneance of that equipment effecively without having a production loss.”
- Head of Reliability, Large Refinery, US
“Tranformer are important for our steel operations and any leakages can cost us several lakhs of rupees due to production downtime. Early Partial discharge detection with help of transformer helps us to know the condition of transformer online remotely helping us take actions only when required moving away from reactive maintenance practice to proactive.”
- Chief of Electrical, Large Steel Giant
Don't wait for costly downtime. Prevent it.
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