Equipment Health Analytics

Enhance operational efficiency using right analytics

Challenges Industries Face Without A Robust Platform To Monitor Asset Health

In the absence of the equipment health analytics platform, industries rely upon reactive maintenance approaches where repairs take place based on equipment failure. This legacy approach leads to costly downtime and production losses. Another critical reason equipment health analytics is important is that with data-driven insights, maintenance and resource allocation decisions become easier and more efficient. In this aspect, manual data collection and analysis are time-consuming and prone to errors, hindering the ability to identify emerging issues promptly.

RotationLF from Nanoprecise

Nanoprecise revolutionized the equipment health analytics space with RotationLF, a cutting-edge platform integrated with AI, physics-based models, and IIoT. The solution from Nanoprecise is highly scalable and designed to fit various equipment, including motors, pumps, gearboxes, engines, bearings, turbines, reactors, and generators.
RotationLF has AI as the backbone, minimizing learning cycles, reducing false alarms by up to 90%, and setting a new benchmark in predictive maintenance. Apart from detecting anomalies, the platform offers insight into specific fault modes and the estimated time to failure. Such a comprehensive overview of complex machine health with sensor-agnostic data ingestion makes it adaptable to any setup.

One notable feature of RotationLF, is its cloud-based nature and support for last-mile automation through an open API, ensuring seamless integration with existing systems. By combining advanced AI with CEEMDAN, the platform creates customized solutions for different plants and complex equipment. With improved signal processing and fault detection, the solution can identify issues in equipment health in as little as five days. This helps us keep operations running smoothly and equipment in good condition.

The Significance Of Asset Health Monitoring

Equipment Health Analytics is a vital proactive maintenance strategy for industrial operational efficiency. With the help of IIOT-based sensors, real-time data, and AI-driven platforms, one can predict failures that help in timely intervention to fix a critical machine. Such preventive approach not only optimizes maintenance of the critical machines but also extends the overall lifespan of an equipment.

Distinctive Features of the Nanoprecise Health Analytics Platform

Sensor Agnostic

Works with any hardware.

Remaining Useful Life

Pinpoints component, fault, and failure time.

Quick Detection

Value in 5 days with AI learning.

Minimize False Alarms

Adaptive thresholds for precise alerts.

Reducing Downtime in Metal Industry

Our IoT driven Predictive maintenance solution helps to reduce downtime, monitor, collect exchange and analyze data from machines to enhance manufacturing processes of the metal industry.

Machine failure in the mines? No worries.

Our solutions can add immense value to your entire mining supply chain by harnessing the power of Industry 4.0. The asset performance will be optimized, costs and machine downtime can be reduced leading to a boost in ROI.

No more unplanned downtime in Cement Industry

Our Industry 4.0 digital solutions can help you tackle the challenges in cement production such as large energy consumption, high costs and complex processes.

Our advanced analytics can simplify complexities and help in real-time decisionmaking. Equipment lifespan and reliability will amplify due to our condition monitoring system.

Protect your assets with Zone Approved Solution

Our digitization solutions in industrial equipment maintenance can help oil and gas companies streamline maintenance. Our predictive analytics and conditional data monitoring help anticipate failures, reducing unplanned maintenance and unscheduled downtime.

No more Downtime, Keep your Machines Running in Chemical Plants

Our AI driven analytics can propel your chemical business to new heights of reliability by optimizing asset longevity and impacting top-line growth through proactive identification of upcoming machine failures. IoT driven asset maintenance solutions can provide immense flexibility and agility to production.

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Frequently Asked Questions

RotationLF is different in the following ways.

It identifies energy inefficiencies caused by faults. This helps to maximize the value.
It ensures data security during storage and transmission.
It offers scalability, flexibility, wireless connectivity and hassle-free integration.
Due to AI integration, it starts adding value in just 5 days.
It reduces false alarms due to adaptive notification process.

RotationLF offers automated fault diagnosis and prescriptive recommendations by correlating RPM variations with faults to detect the load variations. This helps to eliminate any false negatives. RotationLF also has the ability to predict the expected time to equipment failure making it one of the best equipment health analytics platforms.

Predictive maintenance is a highly efficient, time-saving, and cost-effective approach for maintaining any facility. By using advanced technology, it can predict faults before they cause failures, ensuring smoother operations and reducing downtime.

RotationLF leverages AI integration to significantly enhance its predictive maintenance capabilities. By analyzing large volumes of data in real time, AI algorithms can detect subtle patterns and anomalies that indicate potential equipment faults or energy inefficiencies. This proactive approach allows RotationLF to identify issues early, minimizing downtime and maintenance costs. Moreover, AI enables RotationLF to continuously learn and adapt its predictive models, reducing false alarms and optimizing the notification process for more accurate and timely alerts. As a result, organizations can achieve rapid ROI and operational improvements within a short timeframe after implementing RotationLF’s predictive maintenance solution.

Machine health is crucial as it directly impacts operational uptime, maintenance costs, production quality, and overall workplace safety, optimizing efficiency and extending equipment lifespan.

Let us show you how!

Explore the transformative potential of predictive maintenance. At Nanoprecise, we specialize in tailoring predictive maintenance to your unique needs. Reach out today, and together, let’s pave the way for a more efficient, profitable and sustainable future.

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